Volvo - Sunroof - Gap Filler Kit (C30, S40, S60, S80, V50, V60, V70, XC70)

Some older gen Volvos have a similar flaw, the sunroof seal shrinks and leaves a gap where water and debris can enter the drain channels and clog the drain tubes. A clogged sunroof drain can lead to thousands of dollars in damage when the water seeps into the car's floor where a lot of electronics are housed.

The TPU Gap Filler offers a temporary or permanent solution to fill the gap left by the shrinking gasket and offers the following benefits:

• Prevents large debris and dust from entering the sunroof drain system
• Prevents large amounts of water from entering the sunroof drain system
• Eliminates wind noise left by the gap
• Fills the gap to avoid visual eyesore.

The TPU Gap Filler is rapid prototyped using shore hardness of 95A. 

The TPU Gap Filler Kit comes with the following parts:

• 5mm filler
• 10mm filler
• 15mm filler
  
• 20mm filler
  

* For larger gap fillers. Please contact me and they can be custom made.

Installation. Avoid removing the seal from the sunroof as it may be hard to put back in correctly. Instead, you can do the following (also shown on the video):

1. Open sunroof
2. Chose the right size Gap Filler - Slightly longer is better
3. Push the whole seal back with your fingers, it'll move along the track.
4. Insert the Gap Filler on the glass
5. Pull seal back onto the Gap Filler until it sits flush.

The gap filler fits the following models:

• Volvo C30
  • 2007, 2008, 2009, 2010, 2011
• Volvo C30 2.5l 5 cylinder Turbo
  • 2012, 2013
• Volvo S40
  • 2004, 2005, 2006, 2007, 2008, 2009, 2010
• Volvo S40 2.5l 5 cylinder Turbo
  • 2011, 2012
• Volvo S60
  • 2011, 2012, 2013, 2014, 2015, 2016
• Volvo S60 2.0l 4 cylinder Turbo
  • 2017, 2018
• Volvo S60 Inscription
  • 2016
• Volvo S60 Inscription 2.0l 4 cylinder Turbo
  • 2017, 2018
• Volvo S80
  • 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
• Volvo S80 2.0l 4 cylinder Turbo
  • 2016
• Volvo V50
  • 2005, 2006, 2007, 2008, 2009, 2010
• Volvo V50 2.5l 5 cylinder Turbo
  • 2004, 2011, 2012
• Volvo V60
  • 2014, 2015, 2016
• Volvo V60 2.0l 4 cylinder Turbo
  • 2017, 2018
• Volvo V60 Cross Country 2.0l 4 cylinder Turbo
  • 2017, 2018
• Volvo V60 Cross Country 2.5l 5 cylinder Turbo
  • 2015, 2016
• Volvo V70
  • 2008, 2009
• Volvo V70 3.2l 6 cylinder
  • 2010
• Volvo XC70
  • 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016
• Volvo XC70 3.2l 6 cylinder
  • 2008