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Volvo - Sunroof - Gap Filler Repair Kit (SPA V90, XC90, V60, XC60, XC40)

Volvo - Sunroof - Gap Filler Repair Kit (SPA V90, XC90, V60, XC60, XC40)

SKU:VOLKIT1

Regular price $19.99 CAD
Regular price Sale price $19.99 CAD
Sale Sold out
Shipping calculated at checkout.

Volvo's SPA platform cars all have the same flaw, the sunroof seal shrinks and leaves a gap where water and debris can enter the drain channels and clog the drain tubes. A clogged sunroof drain can lead to thousands of dollars in damage when the water seeps into the car's floor where a lot of electronics are housed.

The TPU Gap Filler offers a temporary or permanent solution to fill the gap left by the shrinking sunroof gasket and offers the following benefits:

  • Prevents large debris and dust from entering the sunroof drain system
  • Prevents large amounts of water from entering the sunroof drain system
  • Eliminates wind noise left by the gap
  • Fills the gap to avoid visual eyesore.

The TPU Gap Filler is 3D printed using shore hardness of 95A. TPU is UV and weather resistant. 

The TPU Gap Filler Kit comes with the following parts:

  • Left 10mm filler
  • Right 10mm filler
  • Left 15mm filler
  • Right 15mm filler
  • Left 20mm filler
  • Right 20mm filler

*Custom lengths available - contact us for more information.

Installation. Avoid removing the seal from the sunroof as it may be hard to put back in correctly. Instead, you can do the following (also shown on the video):

  1. Chose the right size Gap Filler - Slightly longer is better
  2. Push the whole seal back with your fingers, it'll move along the track. Spraying a small amount of silicone lubricant can help.
  3. Insert the Gap Filler on the glass
  4. Pull seal back onto the Gap Filler until it sits flush.

The kit fits the following models:

  • 2015-Present - Volvo XC90
  • 2017-Present - Volvo XC60
  • 2017-Present - Volvo V90 and V90 Cross Country
  • 2018-Present - Volvo V60 and V60 Cross Country
  • 2017-Present - Volvo XC40
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Customer Reviews

Based on 39 reviews
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Carlos Gomez BM-199324
Great and cheap solution to a big problem!

These small adapters are awesome and work as intended. If you clean all the drain tubes and install these gap fillers you will fix all the panoramic leaks guaranteed! Don't matter how big the rain storm is, water won't ingress to the interior.

Caution: Don't retract the side rubber too far when installing! Make sure that you install the right size ones for your gap, If you use ones that are bigger than required, that will create gaps where the rear glass meets the front (only visible when is popped open).

E
Eric Collins
Excellent Kit for Filling Sunroof Gap

I fit both sides of my sunroof with this kit just now! Fit is excellent and it even stayed in place after going through a touchless car wash. Highly recommend getting this if you have a gap in your sunroof seal.

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Lisa D
Did the trick

I was told by my Volvo dealer that I had a small gap in my sunroof seal when I went in for service. They quoted me an astronomical price to replace the seal. I went to a Volvo group on Facebook and was told about the gap filler repair kit so I ordered a set and installed them and they filled the gap. So happy to have saved having to have the entire seal replaced.

J
J.
Perfect kit

Wasnt in for replacing the rubbers but also didn't want to clean the drainhoses all the time to prevent problems, so I bought this set for the v90.
It took some time before it was here but it made me happy. This week I put the set in, I have used some rubber sealant so the rubber can't retract further either. The fit is good, I would ad use use a pointy plied to place it and make sure you push the rubber back on the hard window side.

Color is a tad shinier then my rubber but I fixed that by cleaning and then put a sealant over the rubber, they are almost the same color now.

Love the product and it saved me a lot of money and trouble.

N
Nick
Great alternative to $650 at the dealership

This product saved me a hell of a lot of money. The problem with the original seal is only that debris larger than the drain hole can get in and clog it. So the fix is to stop large debris from getting in. I view this product as being a long-term fix because of just that. I've also added clearing those drain lines with trimmer line part of my regular maintenance as it isn't that hard.