Volvo's SPA platform cars all have the same flaw, the sunroof seal shrinks and leaves a gap where water and debris can enter the drain channels and clog the drain tubes. A clogged sunroof drain can lead to thousands of dollars in damage when the water seeps into the car's floor where electronics are housed.
The TPU Gap Filler offers a temporary or permanent solution to fill the gap left by the shrinking sunroof gasket and offers the following benefits:
- Prevents large debris and dust from entering the sunroof drain system
- Prevents large amounts of water from entering the sunroof drain system
- Eliminates wind noise left by the gap
- Fills the gap to avoid visual eyesore.
The Gap Filler is manufactured using TPU shore hardness 95A. TPU is UV and weather resistant.
The kit is available in two sizes, one for normal gaps and one for large gaps.
VOLKIT1 - Insert sizes for normal gaps
| Left Side |
Right Side |
| 6mm |
6mm |
| 10mm |
10mm |
| 15mm |
15mm |
VOLKIT1-L - Insert sizes for large gaps:
| Left Side |
Right Side |
| 15mm |
15mm |
| 20mm |
20mm |
| 25mm |
25mm |
*Custom lengths available - contact us for more information.
For shops and dealers
You can purchase individual pair sizes in bulk on this page: https://fnfdesign.ca/products/volvo-sunroof-gap-filler-repair-kit-spa-v90-xc90-s90-v60-xc60-xc40-individual-sizes
Installation
Avoid removing the seal from the sunroof as it may be hard to put back in correctly. Instead, you can do the following (also shown on the video):
- Chose the right size Gap Filler - Slightly longer is better
- Push the whole seal back with your fingers, it'll move along the track. Spraying a small amount of silicone lubricant can help.
- Insert the Gap Filler on the glass, making sure it snaps on the lower and upper channel.
- Pull seal back onto the Gap Filler until it sits flush.
If you drop the insert inside the sunroof by accident, follow this video to retrieve it from the inside if you can't fish it out from the gap:
Compatibility
The kit fits the following models
- 2015-Present - Volvo XC90
- 2017-Present - Volvo XC60
- 2017-Present - Volvo V90 and V90 Cross Country
- 2017-Present - Volvo S90
- 2018-Present - Volvo V60 and V60 Cross Country
- 2017-Present - Volvo XC40
