Volvo - Sunroof - Gap Filler Repair Kit (SPA V90, XC90, V60, XC60)

Volvo's SPA platform cars all have the same flaw, the sunroof seal shrinks and leaves a gap where water and debris can enter the drain channels and clog the drain tubes. A clogged sunroof drain can lead to thousands of dollars in damage when the water seeps into the car's floor where a lot of electronics are housed.

The TPU Gap Filler offers a temporary or permanent solution to fill the gap left by the shrinking sunroof gasket and offers the following benefits:

• Prevents large debris and dust from entering the sunroof drain system
• Prevents large amounts of water from entering the sunroof drain system
• Eliminates wind noise left by the gap
• Fills the gap to avoid visual eyesore.

The TPU Gap Filler is rapid prototyped using shore hardness of 95A. 

The TPU Gap Filler Kit comes with the following parts:

• Left 10mm filler
• Right 10mm filler
• Left 15mm filler
• Right 15mm filler
• Left 20mm filler
• Right 20mm filler

* For longer gap fillers. Please contact me and they can be custom made. Gap fillers can be cut in length using a sharp blade if needed.

Installation. Avoid removing the seal from the sunroof as it may be hard to put back in correctly. Instead, you can do the following (also shown on the video):

1. Chose the right size Gap Filler - Slightly longer is better
2. Push the whole seal back with your fingers, it'll move along the track.
3. Insert the Gap Filler on the glass
4. Pull seal back onto the Gap Filler until it sits flush.

The kit fits the following models:

• 2015-Present - Volvo XC90
• 2017-Present - Volvo XC60
• 2017-2021 - Volvo V90 and V90 Cross Country
• 2018-Present - Volvo V60 and V60 Cross Country